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LaserSpeed byBetaLaserMike 255x501

laserspeed banner slide3

CONTACT US FOR MORE INFORMATION

 

Non-Contact Length and Speed Laser Encoder

 

The Beta LaserMike LaserSpeed encoder by NDC Technologies measures the length and speed of any moving surface with ±0.03% accuracy and without ever contacting the product. It is a proven performer in a wide range of industrial applications

LaserSpeed is easy to install and use. It has no moving parts and is factory calibrated for low-maintenance operation. Its compact, smart design makes it the ideal replacement for error-prone, rotary encoders. LaserSpeed is also Measuring Instrument Directive (MID) Certified and meets the 2014/32/EU Standard for Length Measurement. Join the long list of satisfied LaserSpeed customers worldwide. Start realizing the quality, productivity, and bottom-line benefits today.

 

LaserSpeed...The global leader in length and speed measurement.

 

Pipe & Tube

PIPE & TUBE

Manufacturers of pipe and tube require the accurate length measurement of products. Accurate length measurements control cutting systems that produce products to exact production and customer size specifications. Accurate length measurements also enable manufacturers to properly position pipe and tubes to mark them with important product information. However, many manufacturers still use mechanical contact encoders to perform these measurements not realizing they are getting 1% or greater accuracy at best due to slippage and mechanical issues. Length discrepancies can directly affect product quality and create waste, costing the manufacturer significantly.

LaserSpeed offers the accuracy advantage

The LaserSpeed non-contact encoder directly measures the length and speed of pipe and tube products with better than ±0.03% accuracy, 0.02% repeatability. It is the ideal solution for replacing your mechanical contact encoders that are prone to a variety of measurement errors and high maintenance costs. LaserSpeed is a proven performer in:

  • Continuous length measurement
  • Speed measurement
  • Discrete product measurement
  • Differential speed control
  • Cut-to-length control
  • Product positioning for marking/printing
  • And more...

Lower cost of ownership, longer savings

LaserSpeed is all about high performance and long-term reliability, enabling you to realize the lowest total cost of ownership. It has no moving parts to wear out and is permanently calibrated. This reduces the need to shut down your line for routine adjustments or maintenance so you maximize uptime. You win in significant time and money savings. Install LaserSpeed today

Applications

Application: Continuous Length and Speed

inPipeTubeApps img1

Pipe manufacturer uses LaserSpeed to measure the continuous length and speed of seamless pipe for quality control.

Application: Cut Control

inPipeTubeApps img2

Manufacturer uses LaserSpeed to control the precise cutting of automotive brace tubes. LaserSpeed ensures better than ±0.03% accuracy and 0.02% repeatability in process operations.

Application: Continuous Length Verification

inPipeTubeApps img3

 Manufacturer accurately verifies the length of structural steel tube during production to ensure product meets fabrication specifications.

Wire / Cables

 WIRE / CABLES

 Wire and cable manufacturers face a number of production challenges based around productivity and quality. The goal is to ensure optimum efficiency from the equipment and people that operate the plant. A key to making this happen is the ability to accurately measure the length and speed of products during production. But if you’re using mechanical contact encoders to perform these measurements, you’re probably getting 1% or greater accuracy at best. This means you’re throwing away money due to waste, maintenance, or product give-away.

LaserSpeed delivers the highest accuracy and savings

LaserSpeed uses advanced laser-based technology to perform measurements without contacting your wire and cable products. You avoid those costly measurement inaccuracies caused by slippage, dirt build-up, and day-to-day wear from mechanical contact encoders. You get ±0.03% accuracy and 0.02% reliability in applications such as:

  • Continuous length measurement at take-up reels
  • Cut-to-length control
  • Differential speed regulation
  • Product positioning
  • Marking/printing on products
  • And more…

Realize increased productivity and cost savings

Regardless of your production line speeds or product types, LaserSpeed delivers precise and repeatable measurements day-in and day-out, from production run to production run. No moving parts and permanent calibration means no maintenance and no downtime. You realize the lowest cost of ownership. Plus, you win in significant time and money savings. Try LaserSpeed today

Applications

Application: Marking/Printing

inWireCable img1

LaserSpeed used at cable manufacturing facility to accurately control sequential printing applications. LaserSpeed is installed alongside the printing system before take-up reel.

inWireCable img2

Wire manufacturer uses LaserSpeed to accuratley measure the continuous length of product to ensure spools are wound with the correct amount of wire for ultimate delivery to customers.

Extrusion

Extrusion

 

Building Materials

building materials

 

Metal

BUILDING MATERIALS

 

Packaging

packaging

 

Tire / Rubber

PACKAGING

 

Carpet

wire / cables

 

 

 

 

 

Thứ hai, 17 Tháng 4 2017 16:34

Air Knives

Air Knives

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What is an Air Knife System? Intelligent Compressed Air Product  

Air Knife Systems utilize compressed air for industrial applications that include drying, removing excess oils and liquids, dust blow off, and cooling.

An air knife is effective and efficient. The laminar (uniform) sheet of air is projected along the entire length of the air knife to provide an air flow that covers the entire surface of the product. Air Knife Systems from EXAIR have small profiles, are manufactured in various lengths and can be mounted to accommodate many industrial applications involving conveyors and webs, even in tight spaces. Whether your goal is to remove dust and contaminants, cool hot parts or blow off excess oil, water and liquids, the air knife is also energy efficient. By entraining high volumes of room air they use less compressed air and less energy than other blow off products.

EXAIR manufactures air knife systems with aluminum, stainless steel and PVDF for corrosive environments. Sizes range from 3 inches to 108 inches. All of our air knives are CE compliant.

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Watch the video

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A Model 110012SS 12” (305mm) Stainless Steel Super Air Knife dries rinse water from vegetables prior to packing.

 

How They Work

 

How the Super Air Knife™ Works

How the Super Air Knife Works

Compressed air flows through the inlet (1) into the plenum chamber of the Super Air Knife. The flow is directed to a precise, slotted orifice. As the primary airflow exits the thin slotted nozzle (2), it follows a flat surface that directs the airflow in a perfectly straight line. This creates a uniform sheet of air across the entire length of the Super Air Knife. Velocity loss is minimized and force is maximized as the room air (3) is entrained into the primary airstream at a ratio of 40:1. The result is a well defined sheet of laminar airflow with hard-hitting force and minimal wind shear.

How the Standard & Full-Flow Air Knife™ Works

How the Standard Air Knife Works

Compressed air flows through the inlet (1) into a plenum chamber. It is then throttled through a thin nozzle (2) extending the length of the Standard Air Knife. This primary airstream adheres to the Coanda profile (3), which turns it 90° and directs the flow down the face of the unit. The primary stream immediately begins to entrain surrounding air (4), for an amplification ratio of 30:1 at 6" (152mm) away.

 

Model Comparision

Which Air Knife is Best For Your Application?

EXAIR manufactures the Super Air Knife™, Standard Air Knife™ and Full-Flow Air Knife™. The table below provides a quick comparison of the three styles.

 

EXAIR manufactures the Super Air Knife, Standard Air Knife and Full-Flow Air Knife. 
Super Air Knife (shown left), 
Standard Air Knife (shown middle), 
Full-Flow Air Knife (shown right).

Air Knife Comparison

Air Knife Comparison
  Air Consumption Velocity Force per Inch (25mm) Sound Level Amp.
  SCFM SLPM FPM M/S OZS GRAMS dBA RATIO
6" (152mm) Super Air Knife 17.4 492 11,800 57.9 2.5 71 69 40:1
6" (152mm) Standard Air Knife 20.4 577 11,000 55.9 2.7 77 83 30:1
6" (152mm) Full-Flow Air Knife 18.6 526 10,000 50.8 2.3 65 80 30:1

Velocity and force measured at 6" (152mm) from target
Sound level measured at 3' (914mm)
All measurements taken at 80 PSIG (5.5 BAR)

The Super Air Knife provides the best performance with a 40:1 air amplification ratio, making it the most efficient. It is the best choice for all applications. The Super Air Knife has a laminar airstream that is uniform, forceful and quiet. Velocity is the highest of all three air knives. Air consumption is lowest of all three air knives. Compressed air inlets are provided on each end and on the bottom. Multiple Super Air Knives can be mounted "end to end" for longer lengths of uninterrupted airflow.

  • Best choice for all applications
  • Lowest operating cost
  • Highest efficiency (saves most air)
  • Quietest
  • 40:1 air amplification ratio
  • Compressed air inlets on each end and the bottom
  • Airflow length and overall length are the same

The Standard Air Knife provides good performance with a 30:1 air amplification ratio that is less efficient than the Super Air Knife. It is a good choice when a less expensive alternative is required. The Standard Air Knife has an airflow that is also uniform and forceful. It is louder and uses more compressed air than the Super Air Knife. Compressed air inlets are provided on each end. Overall length is 1" (25mm) longer than the airflow length.

  • Good choice, lower purchase price
  • Highest operating cost of the three
  • Good velocity
  • Higher dBA rating
  • Compressed air inlets on each end
  • Overall length is 1" (25mm) longer than the airflow length

Full-Flow Air Knife provides good performance with a 30:1 air amplification ratio. The Full-Flow Air Knife is the least expensive and is a good choice for tight spaces. Force is less than the other two. Air consumption and sound level falls between that of the Super Air Knife and the Standard Air Knife. Compressed air inlet(s) are provided on the rear. Inlets are available on each end at a small additional charge, however they are not recommended for applications where uniform flow across the length is required.

  • Good choice, lowest purchase price
  • Higher operating cost than the Super Air Knife
  • Smallest size
  • Airflow length and overall length are the same


Special Air Amplifiers

Special Super Air Knives
 

EXAIR manufactures special Super Air Knives suited to specific application requirements. The shape, dimensions and materials of construction can be modified to fit existing machines and environments.
The special Super Air Knife (shown at right) is manufactured of stainless steel and has a slightly curved shape. This "curved" Super Air Knife was manufactured for a laboratory who used the force of the airflow to hold test tubes in place on a rotating index table. The table had no clips or latches to hold the test tubes in place. This made it easy for the technician to remove the test tube from the holding slot without manipulating a mechanical latch. It saved time, minimized risk of tube breakage and eliminated any chance of puncturing the technician's rubber gloves.

A special curved stainless steel Super Air Knife holds test tubes in place on a rotating index table.
A special curved stainless steel 
Super Air Knife holds test tubes in place on a rotating index table.

EXAIR manufactures special Super Air Knives made of plastic. These products are engineered to work under normal operating pressures, providing the same performance as their aluminum and stainless steel counterparts. The PVC Super Air Knife (shown at right) was manufactured for a picture tube plant. The softer material was less likely to scratch the tubes surface and was chemically resistant to the phosphorus which coated the inside surface. PVC Super Air Knife
A PVC Super Air Knife designed to withstand phosphorus.
The flat Super Air Knife (shown at right) is used in a molding machine for integrated circuit chips. Prior to molding the black plastic shells around the silicon wafers, they blow the mold cavity clean of any fine plastic fibers left by the previous cycle. The flat design constructed of corrosion resistant stainless steel was made to fit the tight space of the molding machine. A flat Super Air Knife, only 11/16" thick, blows plastic fibers from a mold used to make integrated circuit chips.
A flat Super Air Knife, only 11/16" thick, blows plastic fibers from a
mold used to make integrated circuit chips.
The double-sided Super Air Knife (shown at right) provides two uniform sheets of air in opposite directions. It is ideal for blowing water from two or more columns of stacked parts (like printed circuit boards) as they are lifted out of a bath or the open halves of a mold. Each side operates independently. The double-sided Super Air Knife provides two uniform sheets of laminar airflow.
The double-sided Super Air Knife provides two uniform sheets of laminar airflow.
The Super Air Knife (shown at right) can be modified to include extra mounting holes to suit your application. Special Super Air Knife
Stainless steel Super Air Knife
modified to include extra mounting holes.

 

 

 

Thứ hai, 03 Tháng 4 2017 17:02

Bộ khuếch đại - Air Amplifiers

Air Amplifiers

Home

What are Air Amplifiers?

A simple, low cost way to move air, smoke, fumes, and light materials. Air Amplifiers utilize the Coanda effect, a basic principle of fluidics, to create air motion in their surroundings. Using a  small amount of compressed air as their power source, Air Amplifiers pull in large volumes of surrounding air to produce high volume, high velocity outlet flows. Quiet, efficient Air Amplifiers will create output flows up to 25 times their consumption rate.

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A series of Adjustable Air Amplifiers dry and cool a large machined casting as it exits a high temperature wash.

Air Amplifiers have no moving parts, assuring maintenance-free operation. No electricity is required. Flow, vacuum and velocity are easy to control. Outlet flows are easily increased by opening the air gap. Supply air pressure can be regulated to decrease outlet flow. Both the vacuum and discharge ends of the Air Amplifier can be ducted, making them ideal for drawing fresh air from another location, or moving smoke and fumes away. Cycle time is dramatically reduced when aluminum castings are cooled with the high volume airflow of two Air Amplifiers.

 
Applications
  • Vent welding smoke
  • Cool hot parts
  • Dry wet parts
  • Clean machined parts
  • Distribute heat in molds/ovens
  • Ventilate confined areas  
  • Exhaust tank fumes

Two styles are available:

aamp engine
A series of Model 6042 2" (51mm) Adjustable Air Amplifiers blows coolant off 16 cylinder diesel engines.
Super Air Amplifiers™ use EXAIR patented technology that boosts the amount of airflow through the air amplifier. Additional free air (room air) is pulled through the unit while delivering a more balanced flow, making the Super Air Amplifier 3 times quieter than other air amplifiers. Force and flow can be adjusted using shims. Five sizes in aluminum are available.  f46cbf6f7ca44b3da88164f1b09003a0sal aampapp2
A Model 120024 4" (102mm) 
Super Air Amplifier cools an engine 
during dynamometer testing.
 
Adjustable Air Amplifiers™ have good amplification ratios and are available in many sizes. They are infinitely adjustable by turning the exhaust end to open or close the air gap (no shims are required). This permits easy adjustment where the individual can choose the exact amount of airflow necessary for the application. In addition to aluminum construction, stainless steel models are available that are ideal for high temperature, corrosion and food applications. 50772c25891940a891940c10d188cda7aal aampapp3
Adjustable Air Amplifiers are 
ducted to draw clean air for drying

How They Work

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Compressed air flows through the inlet (1) into an annular chamber (2). It is then throttled through a small ring nozzle (3) at high velocity. This primary airstream adheres to the Coanda profile (4), which directs it toward the outlet. A low pressure area is created at the center (5) inducing a high volume flow of surrounding air into the primary airstream. The combined flow of primary and surrounding air exhausts from the Air Amplifier in a high volume, high velocity flow.

Model Comparision

Model Comparison

Air Amplifier Comparison
   Efficiency  Sound
Level
 Mounting 
Flange
Flow
 Adjustment 
Temp.
 Rating 
 Corrosive 
Apps
Super Air Amplifier High Low Yes With Shims 275°F
(135°C)
No
Aluminum Adjustable
Air Amplifier
Medium Variable No Infinite
(No shims)
275°F
(135°C)
No
Stainless Steel
Adjustable
Air Amplifier
Medium Variable No Infinite
(No shims)
400°F
(204°C)
Yes
High Temp.
Air Amplifier
High Low No With Shims 700°F
(374°C)
Yes
Super Air Amplifiers™ 
Super Air Amplifiers have the highest amplification ratios and are the most efficient of all Air Amplifiers. The patented* design uses a special shim to maintain critical position of the component parts. As a result, a precise amount of compressed air is released at exact intervals toward the center of the Super Air Amplifier. These jets of air create a constant, high velocity outlet flow across the entire cross sectional area.
Additional free air is pulled through the unit, resulting in higher amplification ratios. The balanced outlet airflow minimizes wind shear to produce sound levels that are typically three times quieter than other Air Amplifiers. Super Air Amplifiers cool truck pistons from 290°F to 100°F in 53 seconds.
(5) Model 120022 2" (51mm) Super
Air Amplifiers cool truck pistons prior
to gauging.
Super Air Amplifiers are supplied with a .003" (0.08mm) slotted air gap which is ideal for most applications. Flow and force can be increased by replacing the shim with a thicker .006" (0.15mm) or .009" (0.23mm) shim. Model 120028 is supplied with a .009" (0.23mm) air gap. A .015" (0.39mm) shim is available for Model 120028.
Adjustable Air Amplifiers™
Adjustable Air Amplifiers have good amplification ratios and are very easy to use. The air gap is infinitely adjustable which regulates the consumption and outlet flow from a "breeze" to a "blast". They are available in aluminum or in stainless steel for food service, higher temperatures (400°F/204°C), and corrosive applications. High Temperature Stainless Steel Air Amplifiers for temperatures up to 700°F (374°C) are available. Please contact an application engineer.
3" Adjustable Air Amplifier to Cool, Dry and Exhaust
3" Adjustable Air Amplifiers cool, dry and exhaust.
Force and flow for the Adjustable Air Amplifier is changed by turning the exhaust end (with the knurled ring loose) to open or close the continuous air gap. When desired performance is obtained, the knurled ring can be tightened to lock the flow at that setting. In most cases, a .002" to .004" (0.05mm to 0.10mm) air gap is ideal.
Metal parts are dried using a series of Model 6042 Adjustable Air Amplifiers.
Metal parts are dried using a series of Model 6042 2" (51mm) Adjustable Air Amplifiers

Special Air Amplifiers

Special Air Amplifiers

b7679fca668d46789bacd9378bc93278al rotomoldA Model 121021 High Temperature Air Amplifier directs hot air to a rotational mold cavity for uniform wall thickness of the plastic part.

EXAIR manufactures special Air Amplifiers suited to specific application requirements. The Model 121021 High Temperature Air Amplifier (see left) was developed for moving hot air to surfaces requiring uniform heating while in a furnace or oven. Modeled after our Super Air Amplifier, the High Temperature Air Amplifier is the most efficient for pushing high volumes of hot air to points that typically remain cool. This special design is rated for environments up to 700°F (374°C) and its surface is protected from heat stress by a mil spec. coating process (developed for the aircraft industry), allowing easy disassembly for changing shims or cleaning.

The special Air Amplifier (see right) with grooved intake mounts to the suction tube of a dust collector and is held in place with set screws. The exhaust is easily ducted into the existing dust collection system or can be directed into a filter bag.

f46cbf6f7ca44b3da88164f1b09003a0sal aampapp2This special Air Amplifier acts as a "booster" for a maxed out dust collection system. The recessed groove on the suction side allows secure mounting to the existing dust collector intake tube.
aal ptfeThe airflow from this stainless steel Adjustable Air Amplifier with PTFE plug helped pull a sticky material through a process and prevented the material from depositing on the Air Amplifier.

A PTFE plug (see left) was used with a stainless steel Adjustable Air Amplifier to help pull a sticky material through a process and prevent the material from depositing on the Air Amplifier.

Another stainless steel version for flange mounting (see right) was developed as a fan back-up for exhausting flue gases from a furnace. In the event of a power failure, this special Air Amplifier can quickly evacuate the fumes that could be harmful to workers close by.

EXAIR's Intelligent Compressed Air® products can be manufactured to your special requirements. If you have special requirements, please contact an Application Engineer at 1-800-903-9247 to discuss the application.

5cd71f4035ab485c920619aef1bd0e16mgamplifier1This special stainless steel flange mount Air Amplifier was designed for exhausting hot flue gases from a furnace

 

 

 

Thứ bảy, 25 Tháng 6 2016 13:58

Hệ thống Multifunction Robot

PR 1 2

 

CONDOR MULTIFUNCTION ROBOT

CONTACT US FOR MORE INFORMATION

Condor is a latest generation multifunction robot used at the end of the line with palletisation systems. The robot is equipped with gripping heads able to handle any type of container and can be programmed to handle different products at the same time.

Use

USE

Condor is used in medium-low speed production lines of the food and beverage sectors. It is a robot that can move along 4 or 6 axes and can be associated with the Twisterbox, providing a complete palletisation system. The robot can aso be used as a crater or decrater. The main reason that the Condor can be integrated into a packaging line is due to the gripping heads that ACMI designs on a made to measure basis for any type of container. The gripping head can perform up to 3 functions at the same time: handling the product, inserting the interlayers and positioning the pallets. One of the most common applications for which the robot is more appropriate than a traditional palletiser is the handling of multiliners. These are lines that produce different products at the same time. Condor can handle and palletise, on different pallets, two products with packaging of different dimensions or can palletise simultaneously the packed product on one side and the loose product on the other. 

  • PALLET DISPLAY

The Condor robot is also used for the palletisation of loose bottles on "pallet displays". The machine is able to handle the palletisation on whole and half pallets.

Advantages

ADVANTAGES

Flexibility and reliability are the strengths of this machine. The flexibility is the ability to handle any format by means of suitable gripping heads. It is important to stress that the gripping head changeovers can take place fully automatically, without any operator intervention. The reliability of the machine is ensured by the strength of the materials used which also implies less maintenance. The Condor robot is a machine that does not require any further intervention once the operating cycle has been programmed. It is also possible to add new formats over the course of time through the simple re-programming and use of specific gripping heads.

  • AUTOMATIC CHANGEOVER

The Condor robot can be equipped with an automatic head changeover system that ensures greater productivity and reduced format changeover times. It is an accessory that is particularly useful on multiformat lines.

Crater

CRATER

One of the most interesting applications is the one that sees the Condor robot used as a crater, decrater and carton packer. In this version the robot is effectively used on returnable and non returnable glass lines, both with carton packaging and plastic crates.

Multiliner

MULTILINER

The exceptional flexibility of this machine is demonstrated by the ability to handle at the same time different products from separate lines and palletise them onto dedicated pallets. In other words, the Condor can handle packs with different dimensions and palletise them is such a way as to form two identical pallets.  Another interesting application is where the Condor palletises, on the one hand, loose bottles using a “tulip” head and, on the other, cartons or packs using an “openable platform” head. In this configuration, the layer of cartons or packs is prepared by the Twisterbox and the head changeover to handle the two different formats, loose bottles and cartons, takes place fully automatically.

Big bottles

BIG BOTTLES

The 4 or 6 axes Condor robot can be used on a bottling line for 5 gallon bottles and for big bottles. Through a series of specially designed conveyors, the big bottles reach the work area where they are picked up by the robot and inserted into special racks or palletised onto a traditional pallet. In this type of line, the Condor can perform both palletisation and depalletisation functions, in alternating cycles, too. The products can be stored on racks and on traditional pallets without the need to change the gripping head but simply by operating the work programme. In addition to the 5 gallon containers, the Condor robot can handle big bottles such as, for example, those of 10 to 15 litres. Thanks to the multifunction heads, the robot is able to handle, during the work cycle, interlayers and pallets, too.

Hình ảnh

PR 1a 4

 

PR 2a 2

 

PR 5b 2

 

PR 6 2

 

PR 10 2

 

PR 8b 2

 

PR 11 2

 

Thứ bảy, 25 Tháng 6 2016 13:50

Pallet Stretch Wrappers

PAv 1

 

FIXED PALLET

CONTACT US FOR MORE INFORMATION

Vortex is a rotating ring stretch wrapper able to reach very high speeds. It consists of a structural steel frame with an innovative stretch wrapper ring that moves inside it. The efficiency of this system revolves around the electronic pre-stretching unit that is able to vary continuously the film pre-stretching level. This stretch wrapper is ideal for handling half and quarter pallets and can reach a top speed of 150 pallets per hour.

Use

USE

The Vortex stretch wrapper can mount reels with heights of 500 mm, 750 mm or 1,000 mm and is suitable for high capacity production lines. In fact, the strong frame, the automatic pre-stretching unit changeover systems and other interesting details make the Vortex stretch wrapper a very high performance machine. The special, very compact structure makes it possible to insert this exceptional machine even into layouts which have very little space available or integrate it with the Compakt palletiser structure containing, in fact, a good portion of the end of line in a few metres. The height is also reduced to a minimum considering that the top presser, when installed, is contained entirely in the main structure.

Advantages

ADVANTAGES

The search for the pallet height is automatic and the film welding system is “bar against bar” without welding the film on the product. Thanks to the double brushless motorisation, the film unwinding speed undergoes continuous variations to be able to coordinate with the ring rotation speed and therefore ensure constant film tension. With this new stretch wrapper it is possible to create totally customizable stretch wrapping and tensioning programmes. In addition to the above-mentioned advantages and features, it is interesting to highlight the top speed of 150 pallets per hour, the roping system, the automatic pre-stretching changeover system, the pre-stretching capacity of 400% and the possibility of applying the top cover or the hermetic cycle. The Vortex stretch wrapper is an ideal solution for handling half and quarter pallets.

Automatic Changeover

AUTOMATIC CHANGEOVER

The system consists of two motorized pre-stretching trolleys capable of moving along linear guides that are installed on the side of the machine and convey the pre-stretching unit towards the operator intervention zone. The operation is very simple, once the working reel of film has finished or if the stretch wrapping cycle stops because the film breaks, the machine starts the automatic pre-stretching unit changeover procedure and stops the pre-stretching to be replaced at the free trolley on which it is unhooked. Then it moves to the second trolley position, hooks the second pre-stretching equipped with a new reel and resumes the stretch wrapping cycle. The pre-stretching unit with the finished reel is led to the safety zone where the operator can intervene without interfering with the operation of the machine.

Pre-stretching Unit

PRE-STRETCHING UNIT

The machine is equipped with a film pre-stretching system which houses the reel and consists of two independent motorized rollers. This particular high-tech solution is the one which more than any other has an impact on the actual convenience of this type of machine. In fact, thanks to the fully electronic management of all the pre-stretching parameters, Vortex allows considerable film saving. If the characteristics of the film allow it, the machine can reach a pre-stretching percentage of 400% and, what is even more interesting, the electronic management allows total customization of the stretch wrapping cycle, including the roping. This system always makes it possible to use the ideal amount of film, optimizing reel consumption and providing accurate information about the amount of film that is actually used.

Hình ảnh

PAv 2 1

 

PAv 3

 

PAv 3b 1

 

PAv 5 1

 

Thứ bảy, 25 Tháng 6 2016 11:27

Hệ thống Multipacker

PEp 1 1

 

EASYPACK

CONTACT US FOR MORE INFORMATION

Easypack is an innovative packaging system which does not use glue or shrink wrapping to pack together several products. Easypack forms the packs using special, fully printable and customizable bands of extensible material called “sleeves” that are placed around the products. The group of products formed in this way is called a multipack.

 

Use

USE

Easypack is used in all those cases where it is necessary to pack together two or more products to form packs of 2, 4 or 6 pieces which are named respectively bipack, fourpack and sixpack. The machine reaches a speed that can be safely inserted into a modern bottling line and performs the same function of the shrink wrapper but using different technology, with considerable advantages in terms of costs and maintenance. Therefore, the machine represents an interesting alternative for the production of innovative packs that meet the needs of the modern consumer both in terms of practicality and external appearance. The insertion of the machine within the line saves space, too.

Advantages

ADVANTAGES

The main advantages of this system are represented by the great packaging flexibility that may vary from the pack of two products up to that of six and by the possibility of complete customization of the “sleeve” that can be printed in all its extension increasing the effectiveness of communication at the point of sale. From a technical point of view the machine does not use glue or heat which is beneficial both for the environment and the workplace. In addition, purchasing, running and maintenance costs are considerably reduced, too. Finally, it is important to point out the simplicity of operation, the reduced maintenance and the rather limited overall dimensions. Thanks to these features and the new packaging concept Easypack introduces, the world of packaging can count on a revolutionary system that meets the main needs of  modern production, one of which is the ability to regularly innovate product packaging.

Application Heads

APPLICATION HEADS

The application heads are arranged in line and are driven by brushless motors. They are built in aluminium alloy and move along low friction linear guides. On each application head a special detail allows the sleeve to slip away from the gripper with the highest precision at the time of its release around the product. Once it has been applied, the sleeve remains perfectly taut giving a better appearance than a shrink wrap pack. The application of the sleeves takes place continuously through a fluid and constant movement, while the height of application is adjusted and defined according to the work programme and the type of product to be packaged. There are several types of application heads, the choice of which type of head to install depends on production requirements. The speed of each head is 60 packs per minute.

Configuration

CONFIGURATION

The machine may consist of two, three or four modules, each capable of housing an application head. The application heads can be of three types: application head for bipack (two products), application head for fourpack (four products) and application head for sixpack (six products).

Handel Applicator

HANDLE APPLICATOR

Easypack can be connected directly to the Viper handle applicator, without the need of any intermediate conveyors, forming an exceptional system in terms of space occupied and functions carried out. The application of the handle, which can be fully printed and customized, facilitates the transport of the pack to the point of sale by the final consumer and can be applied to all types of packaging: bipack, fourpack and sixpack. With this configuration Easypack becomes an extremely functional machine, able to receive the labelled product and pack it for the final palletisation phase. Including Easypack in a packaging line means designing a compact, flexible, reliable and efficient system.

Hình Ảnh

 PEp 1b2

 

PEp 2c

 

500x207 images stories sanpham p ea1

 

Thứ bảy, 25 Tháng 6 2016 11:05

Hệ thống Shrinkwrapper

PF 1c 2

 

FENIX SHRINKWRAPPERS

CONTACT US FOR MORE INFORMATION

Fenix is the name of the shrink wrappers “Made in ACMI”. These machines have the task of packaging together several units of product using shrink wrap film or suitable trays. The products packed in this way form the “pack” which is then transferred to the palletisation phase.

 

USE

USE

The packaging phase can be carried out with four different systems: by means of shrink wrap film, a flat interlayer with shrink wrap film, trays and, finally, trays with shrink wrap film. Using the most suitable of the above-mentioned systems, the Fenix shrink wrapper is able to pack any type of container belonging to the beverage or food sector like, for example, PET bottles of any shape or size, cans, jars, etc. The shrink wrapper is an essential machine for the correct and rational handling of the container which, coming out of the filling phase, needs to be grouped and joined properly. This procedure, of course, improves the subsequent product storage and shipping phases as well as its visibility on the shop shelf.

Advantages

ADVANTAGES

ACMI designs and manufactures high efficiency shrink wrappers. High performance, robust construction, reliability and a prompt after-sales service are the hallmarks of the Fenix range. The design is carried out by a team dedicated exclusively to the development of this machine. This assures the customer that they are purchasing a machine that is always at the forefront of technology with regular mechanical and software updates. ACMI is also aware of the requirements of the operators working on the production line. This focus results in an intuitive touch screen control panel, easy accessibility to the parts subject to routine intervention and highly simplified format changeover operations. Finally, thanks to the choice of using standard high quality components, ACMI frees the customer from the costly dependence in terms of spare parts and materials for ordinary and extraordinary maintenance of the machine and ensures a certain degree of autonomy in case of urgent interventions.

  • Available with one, two or three lanes
  • Top speed of 100 packs per minute (for each lane)
  • Film only; interlayer+film; tray; tray+film
  • Low consumption oven resistances
  • Self-lubricating chains and devices
  • Simple and fast format changeover operations
  • Automatic film changeover system with external reel carrier box
  • The film unwinder is controlled electronically
  • In the event of a black-out the machine does not require re-phasing
  • Ventilated conveyors at the oven outfeed
  • Automatic shutters at the oven infeed and outfeed
  • The specific design allows the use of only one type of motor and inverter on the entire machine, thus reducing the cost of the spare parts warehouse managed by the customer
  • No maintenanc

Oven

OVEN

The oven is one of the main components of the shrink wrapper. An electronic system controls the igniting of the oven resistances to maximise efficiency. The resistances work alternately so as to ensure reliability and durability. If there is a fault on one of the resistances, the electronic system operates in such a way as to compensate for the damaged resistance with those that are still working. Access to the oven resistances for maintenance operations is ensured by a practical system of easily removable protective casings. Inside the oven there is a special patented belt with reduced energy absorption, while at the outfeed there is a conveyor which joins the oven belt to the other conveyors. This connection is ventilated so as to enable the correct thermal transition of the pack.

Cutting Zone

CUTTING ZONE

The film cutting zone was designed to be easily accessible in case of intervention and for maintenance operations. Equally simple and fast are the cutting unit adjustment operations by the operator when intervening during the format changeover procedure.

Automatic Changeover

AUTOMATIC CHANGEOVER

ACMI introduced a revolutionary system for the automatic film changeover consisting of an external box to the machine body, positioned between the oven and operator zone, which holds two reels of shrink wrap film. The system is very simple as it is intelligent, both films unfold from the two reels housed in the box which, following two parallel and independent paths inside the machine body, meet at the cutting zone under the product sliding plane. The film of the finished reel and that of the new reel inserted by the operator are welded and ergonomically placed at eye level, facilitated by a system that allows perfect alignment of the two films to be welded. It is important to point out that the film changeover phases do not affect the shrink wrapper operation since they take place simultaneously with the work cycle.

Hình Ảnh

PF 2 2

 

PF 3 2

 

PF 5b 2

 

PF 7 2

 

PF 8 2

 

 

Thứ bảy, 25 Tháng 6 2016 10:23

ACMI - Palletiser and Depalletiser

PP home 1 1

In assosciation with the Twisterbox and Twisterbox Twin layer formation system, the Acmi palletisers are an ideal solution for an end of line of excellence. The palletiser product range is divided into four categories, each characterised by speed and specific performances. The Faster series is characterised as a machine with high production levels, the Thunder series medium-high speed, and the Rasar medium-low production levels, the Compakt series is a highly innovative range of machines which caters for high performances with a reduction of space required.

500x316 images stories sanpham palletiser compact1

Rasar for Medium Low Speed
Thunder for Medium High Speed
Compak for Compact
Faster for High speed: 600 layers/hour ( 140.000 can per hour)

500x340 images stories sanpham high speed palletiser1

The high speed Acmi palletisers are all part of the Faster series. This machine is capable of palletising up to 600 layers/hr in the high speed version, named HS. The Faster is a high level infeed machine capable of reaching elevated production speeds.

The Faster is a palletiser for cartons, packs, cluster and multipacks. This particular machine is characterised by the high level layer infeed which guarantees high production speeds. Depending on the speed of the line and the palletisation requirements the machine may be fed by more than one infeed (multiliner). The Faster is capable of handling half or whole pallets and it may also be equipped with an interlayer application device. The Faster may also be equipped with a centring device which guarantees the perfect positioning of the interlayer on the pallet. The machine is also available in the depalletisation version.

 

Mọi thông tin chi tiết vui lòng liên hệ với chúng tôi:

 

CÔNG TY TNHH TM DV KT HOÀNG VŨ

42B Lê Trực, phường 7, quận Bình Thạnh, TP HCM, Việt Nam, 70000

Tel: 08 3512 5670 (06 lines)     Fax: 08 35 128 129  

Hotline: 091 661 7376

Email: This email address is being protected from spambots. You need JavaScript enabled to view it.

Website: www.hoangvumachinery.com

Thứ sáu, 24 Tháng 6 2016 11:21

Máy in thùng carton

Máy in phun công nghệ xanh thế hệ mới thân thiện với môi trường

 

Chúng tôi xin giới thiệu dòng máy in phun thế hệ mới, tiết kiệm chi phí vận hành, giảm thời gian bảo trì hơn các loại máy in thùng DOD chữ to với nhiều đặc tính nổi bật như:

 

 

dvu2456oilbaseink

 

  • Thông tin in rõ, đẹp hơn. Giống như chữ liền nét ( in văn phòng).
  • Máy in phun độ phân giải cao, chuyên dùng in date/code, logo, hình ảnh, barcode, 2D codes.
  • Chỉ sử dụng mực, không dùng dung môi.
  • Chuyên in thùng, in chai, lọ, bào bì các loại...
  • Tốc độ lên đến 90m/s
  • Chiều cao in được: lên đến 125mm. ( Cao hơn xin liên hệ để được tư vấn sản phẩm phù hợp).
  • Chiều dài thông tin in tối đa 2m.
  • Có nhiều loại mực khác nhau: đen, xanh, đỏ, food grade...

 

primary packaging more2D coding

Mọi thông tin chi tiết vui lòng liên hệ với chúng tôi:

CÔNG TY TNHH TM DV KT HOÀNG VŨ

42B Lê Trực, phường 7, quận Bình Thạnh, TP HCM, Việt Nam, 70000

Tel: 028 3512 5670 (06 lines)     Fax: 028 35 128 129  

Hotline: 091 661 7376

Email: This email address is being protected from spambots. You need JavaScript enabled to view it.

Website: www.hoangvumachinery.com

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Giới Thiệu

Công ty TNHH Thương Mại Dịch Vụ Kĩ Thuật Hoàng Vũ Được Thành lập năm 2002 hoạt động thiết bị, máy công nghiệp, tư vấn giải pháp và dịch vụ kỹ thuật.

Liên Hệ

42B Lê Trực, phường 7, quận Bình Thạnh, TP HCM.

Tel: 02 8 3512 5670 (04 lines)

Hot Line: 091 661 7376

Fax: 02 8 35 128 129

Email: info@hoangvumachinery.com

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